Part I: About Zinc
History of Zinc (from
International Zinc Association, (http://www.iza.com/uses.html)
Centuries before zinc
was discovered in the metallic form, its ores were used for making brass and
zinc compounds, its ores were used for healing wounds and sore eyes. It is
believed that the Romans first made brass in the time of Augustus (20 B.C.
– 14 A.D.). In the 13th century Marco Polo described the manufacture of
zinc oxide in Persia. At Zawar, India, both zinc metal and zinc oxide were
produced from the 12th to the 16th century. From India, zinc manufacturing
moved to China in the 17th century where it developed as an industry to
supply the needs of the brass industry.
In 1743, the first
European zinc smelter was established in Bristol in the United Kingdom. A major technological improvement was achieved in Germany which led to the erection
of smelting works in Belgium and Germany. In 1836 hot-dip galvanizing, the
oldest anti-corrosion process, was introduced in France. Zinc production in
the United States started in 1850.
Zinc Applications:
First & End Uses (from International Zinc Association,
Over 7 million tons of
zinc are produced annually worldwide. Nearly 50% of the amount is used for
galvanizing to protect steel from corrosion. Approximately 19% are used to
produce brass and 16% go into the production of zinc base alloys to supply
e.g. the die casting industry. Significant amounts are also utilized for
compounds such as zinc oxide and zinc sulfate and semi-manufactures including
roofing, gutters and down-pipes.
These first use
suppliers then convert zinc into in a broad range of products. Main
application areas are: construction (45%) followed by transport (25%),
consumer goods & electrical appliances (23%) and general engineering
(7%).
Growing Application:
Zinc Batteries
Zinc based energy
systems have tremendous advantages including high specific energy,
recyclability, safety and zero emissions. Zinc is used in the manufacture of
a variety of battery chemistries, both primary and rechargeable, consumer and
industrial.
Battery usage
worldwide has been growing dramatically in recent years with the demand for
batteries in cellphones, cars (including hybrid cars), laptop computers and
other devices. Zinc has played an increasingly large role in battery manufacturing
as Zinc-Nickel, Silver-Zinc and Zinc-Air batteries are displacing competing
battery types such as Lithium-Ion. In particular, Zinc-based batteries are
less volatile, non-toxic, recyclable and can hold more energy than
similarly-sized Lithium-Ion batteries. As battery usage continues to grow,
concerns over disposal of toxic used battery acids will make Zinc an
attractive choice.
Zinc Supply and Demand
The supply of Zinc
comes from two sources: mining and recycling. The supply from mining, like
many other metals, is largely inelastic to short term price changes. To start
a mine, it takes years of planning, permitting and construction. It is
complex social, economic, and political exercise to idle or shut a mine.
The supply of recycled
zinc is also not very responsive to price changes because recycled zinc is a
largely a by-product of recycled steel.
Zinc demand comes from
construction and consumer demand for many metal products, from automobiles to
brass and electronics. In recent years, rapid consumption growth in Asia has driven demand to outstrip mining supply (supply/consumption ratio <1). In 2007
and 2008, production has continued to grow while consumption growth has
slowed.
Any slowdown in
construction industries and consumer demand (as has been seen in 2007 and
2008) will cause zinc demand to fall.
World Refined Zinc
Supply and Consumption 2003 - 2008
|
000 tonnes
|
2003
|
2004
|
2005
|
2006
|
2007
|
2008 Jan-Jul
|
|
Mine Production
|
9545
|
9709
|
10149
|
10461
|
11092
|
6974
|
Zinc Consumption
|
9842
|
10652
|
10617
|
11023
|
11343
|
6775
|
Supply/Consumption
Ratio
|
0.970
|
0.911
|
0.956
|
0.949
|
0.978
|
1.029
|
Source: International
Lead and Zinc Study Group
Largest Zinc
Producing Nations (tonnes)
|
China
|
2,600,000
|
Australia
|
1,380,000
|
Peru
|
1,201,794
|
United States
|
727,000
|
Canada
|
710,000
|
Mexico
|
480,000
|
Ireland
|
425,700
|
India
|
420,800
|
Kazakhstan
|
400,000
|
Sweden
|
192,400
|
Source: International
Lead and Zinc Study Group, 2005
Largest Zinc Consuming Nations (tonnes)
|
China
|
3,047,000
|
United States
|
1,069,000
|
Japan
|
602,000
|
South Korea
|
503,000
|
Germany
|
501,000
|
India
|
394,000
|
Italy
|
373,000
|
Belgium
|
345,000
|
Taiwan
|
306,000
|
France
|
271,000
|
Source: International
Lead and Zinc Study Group, 2005
Zinc Inventories &
Price Levels
2004-2007 saw a rapid
decrease in Zinc warehouse inventories due to growing demand in Asia. Since bottoming out in 2007, Zinc inventories have only recovered slightly as demand
has remained very strong
.
With falling
inventories, Zinc prices rose past $2.00/pound at the end of 2006. Prices
have steadily retreated in 2008 despite low inventories and strong demand.
Conclusion:
Zinc has proven to be
a valuable, irreplaceable commodity over the centuries. While the global
economy has slowed, the usage of zinc remains high. This has forced inventory
levels to be persistently near ten-year lows. Fundamentally, as Asian and
other emerging markets upgrade their infrastructure and improve their lives,
massive amounts of zinc will be used for medical, battery, and construction
applications.
In our view, at
current price levels the global economy is not prepared for any sudden
disruption in supply or investment demand of the metal. Either factor could
elevate the price of Zinc substantially higher than today’s 70
cents/lb.
Early investors realized
this opportunity and cashed in on the speculative frenzy in 2006, driving
zinc to well over $2.20/lb. Now with prices back to the 3-year low of 70
cents/lb, (a historic low level when adjusted for inflation), the market has
presented another chance to ride the secular bull in Zinc.
Part II - Zinc Mining
Investing
How Zinc is Mined (from
International Zinc Association,(http://www.iza.com)
80% of zinc mines are
underground, 8% are of the open pit type and the remainder is a combination
of both. However, in terms of production volume open pit mines account for as
much as 15%, underground mines produce 64% and 21% of mine production comes
from the combined underground and open pit mining.
Teck Cominco’s
open-pit Red Dog mine, the world’s largest Zinc mine. Red Dog produces
554,000 tonnes of zinc annually, or about 5% of world consumption
Rarely is the ore, as
mined, rich enough to be used directly by refineries; it needs to be
concentrated at a mill. Zinc ores contain 5 -15% zinc. To concentrate the ore
it is first crushed and then ground to enable optimal separation from the
other minerals. Typically, a zinc concentrate contains about 55% of zinc with
some copper, lead and iron. Zinc concentration is usually done at the mine
site to keep transport costs to refineries as low as possible.
World's Largest Zinc Mines
|
(millions of tonnes)
|
Location
|
Company
|
Proven & Probable Reserves
|
% Zn
|
Proven & Probable Zinc
|
Annual Zinc Output
|
Red Dog
|
Alaska
|
Teck Cominco (TCK.TO)
|
85.0
|
18.20
|
15.47
|
0.554
|
Rampura Agucha
|
India
|
Hindustan Zinc Limited (HZL)
|
63.6
|
12.97
|
8.24
|
0.348
|
Century
|
Australia
|
Oz Minerals (OZL-ASX)
|
53.7
|
12.50
|
6.71
|
0.191
|
Antamina
|
Peru
|
BHP/Noranda/TCK/Mitsubishi
|
468.0
|
0.97
|
4.54
|
0.188
|
Mt Isa - Black Star
|
Australia
|
Xstrata (XTA.L)
|
32.5
|
5.10
|
1.66
|
0.300
|
Lisheen
|
Ireland
|
Anglo American (AAUK)
|
10.6
|
14.00
|
1.48
|
0.159
|
Tara
|
Ireland
|
Boliden (BLS.TO)
|
15.9
|
8.50
|
1.35
|
0.170
|
Brunswick
|
New Brunswick
|
Xstrata (XTA.L)
|
14.7
|
8.77
|
1.29
|
0.250
|
Greens Creek
|
Alaska
|
Hecla (HL)/ Rio Tinto (RTP)
|
10.1
|
10.10
|
1.02
|
0.018
|
Perseverance (Matagami)
|
Quebec
|
Xstrata (XTA.L) / Donner Metals (DON.V)
|
5.2*
|
15.80
|
0.82*
|
0.115**
|
|
|
|
*measured & indicated
|
**projected
|
Zinc Recycling (from
International Zinc Association, http://www.iza.com)
At present,
approximately 70% of the zinc produced worldwide originates from mined ores
and 30% from recycled or secondary zinc. The level of recycling is increasing
each year, in step with progress in the technology of zinc production and
zinc recycling. Today, over 80% of the zinc available for recycling is indeed
recycled.
Zinc is recycled at
all stages of production and use – for example, from scrap that arises
during the production of galvanized steel sheet, from scrap generated during
manufacturing and installation processes, and from end-of-life products.
Zinc-coated steel and
other zinc containing products are slow to enter the recycling circuit due to
the very nature of their durability. The life of zinc-containing products is
variable and can range from 10-15 years for cars or household appliances, to
over 100 years for zinc sheet used for roofing.
The presence of zinc
coating on steel does not restrict steel's recyclability and all types of
zinc-coated products are recyclable. Zinc coated steel is recycled along with
other steel scrap during the steel production process - the zinc volatilises
and is then recovered.
By : John Lee, CFA
Goldmau.com
John Lee is a portfolio manager at
Mau Capital Management. He is a CFA charter holder and has degrees in
Economics and Engineering from Rice University. He previously studied under
Mr. James Turk, a renowned authority on the gold market, and is specialized
in investing in junior gold and resource companies. Mr. Lee's articles are
frequently cited at major resource websites and a esteemed speaker at several
major resource conferences.
Please visit www.GoldMau for
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